Training Program on Corrosion Protection Coatings for industrial Plants

Training Program on Corrosion Protection Coatings for industrial Plants ,Equipment,Marine/Offshore Structures and infrastructure

Venue: Vadodara, Gujarat

Date: 19-20th August 2019

Corrosion is a natural process whereby all metals tend to reverse back to their initial compounds.By definition, it is the destruction of a metal or alloy by the environment. Amongst the various corrosion control/prevention methods, coating/lining is probably the most widely used method .Present training program has been developed to provide an overview of the Corrosion, various Corrosion Control measures, Industrial Coating as a means of asset management in important capital intensive industries like Oil & Gas Production, Refining, Petrochemicals, Chemical and Fertilizers, Power Generation , Pipelines, Steelmaking/ Metallurgical industry, Manufacturing, Offshore jetties / Platforms, all other infrastructure and others. Corrosion is specially severe in Chemical Process Industries, Refining Industry and of Marine Structures. Emphasis of the program is to provide participants a right platform to discuss actual case studies through live question/answers to further enhance their depth of knowledge and get answers of the problems experienced in the refineries, Infrastructure assets, Chemical/metallurgical Plants. This Training Programme will specifically focus on the various critical aspects of Coating like Mechanism of Protection, Properties, Application methods, Various Industrial Protective Coatings, Metallic Coating, High Performance Coatings/ Composite Coating, Quality Control, Coating Failure, Repair/ Rehabilitation and Maintenance, System-design, Manage Asset Integrity, Testing and Evaluation, Inspection/ Testing .

Meet Your Faculty

  • Paris

    Mr. Ranjit Chaudhury
    M. Tech(Corrosion Science and Tech, Met Engg Dept ) IIT Kharagpur,
    B. Tech(Metallurgical Engg ) IIT Kharagpur
    Ex. Group Head-Corrosion Control Group Engineers India Ltd.

    • This Training Programme will provide an ideal opportunity to learn technical as well as Practical knowledge from the faculty Mr. R. Chaudhury (Ex. Group Head of Corrosion Control Division, Engineers India Ltd), a highly renowned Corrosion Specialist in the Oil & Gas Industry with more than 40 years of hands-on experience in the field of Corrosion Control& Management, Cathodic Protection, Material Selection, Protective Coatings and Pipeline Integrity for various industries like process plants, off-shore Oil& Gas production/ process platforms, submarine and on-shore pipelines, integrity assessment of hydrocarbon pipelines etc.

    • Superannuated from Engineers India Ltd , New Delhi in 2014 as Deputy General Manager and Group Head of Corrosion Control division. Worked as Adviser to Engineers India Ltd. for 1 year (2015) after superannuation, Since then from 2016, working as independent consultant in the area of corrosion ,material selection ,corrosion prevention and control , cathodic protection. Engaged by Rina Consulting SpA, Italy, Thyssenkrupp, HPCL Visakh refinery etc for offering consultancy services. Faculty for training programs held in past on the subject of "corrosion management in chemical process industries" ," cathodic protection" etc.

    • He studied B.Tech (Hons.) in Metallurgy (IIT Kharagpur, 1975); M.Tech. in Metallurgy (specialization in Corrosion Science & Technology) IIT Kharagpur, 1977. He is a member of NACE International since 1987
    • He has provided his consultancy services to most of the premier companies like ONGC, RINA, Cairn India, IOCL, GAIL, GSPC/GSPL, NPCC-Abu Dhabi, KNPC, National Fertilizers Ltd., Tata Chemicals (Fertilizer Div.), ADCO-Abu Dhabi, Sonatrach-Algeria, HPCL, BPCL, Nagarjuna Fertilizer etc
    • Specialist in analyzing different forms of corrosion failures and the various corrosion prevention methods e.g. material selection, cathodic and anodic protection, organic paint and thermally sprayed metallic coatings, anode evaluation and testing methods,corrosion monitoring methods and techniques, corrosion studies to predict corrosion rate for Oil/Gas pipelines.
    • on experience in Design, testing & commissioning of all types of cathodic protection system for on-shore & off-shore structures, process equipment, process plant piping, anode material selection, application of corrosion monitoring techniques, cathodic protection system maintenance/ retrofitting, cathodic protection performance tests and evaluation. Introduced state of the art mixed metal oxide coated titanium anodes on commercial scale and thermally sprayed aluminium coating for offshore platforms for the first time in India.
    • He has worked as specialist engineer in International Metallizing and Engg. Co. Calcutta during 1978-84, in the area of high-temperature resistant metal coatings, corrosion resistant organic paint coatings, and design, engineering, supervision, commissioning of CP systems.
    • Had overall responsibility for selection of industrial coatings (organic and metallic) for various services for process plant equipment’s, inhibitors for upstream operations in oil and gas production as well as for industrial water treatment, pipelines carrying hydrocarbons.
    • Familiar with various relevant and applicable international codes and standards e.g DIN, ISO, NACE, ASTM, API, SSPC etc.
    • 20 years of experience in In-line inspection (intelligent pigging) and integrity assessment of operational pipelines by method of cathodic protection performance evaluation, internal surface corrosion rate prediction and results of an in-line inspection.

Theme Topics of the Program:

  • 'Corrosion as Related to coatings
  • Basic Corrosion Mechanism, Forms of corrosion ,Mechanism of Protection by Coatings.

  • Essential Coating Characteristics
  • coatings shall possess, function of coatings.

  • Coating Fundamentals
  • (Basic Concepts, Coating System and Components (Primers, Intermediate, Top coats) total Pigments, Resin, Solvents etc, Coating formation Mechanism, Functions of various Components, Coatings vs linings, Coating life/ Durability etc.

  • Organic Coating Types
  • (Alkyds, Vinyls, Polyurethanes, Epoxy Resins, Polyester, Phenolics and Phenolic Epoxies,Silicones,, Fibre Reinforced Plastics (FRP), inorganic and organic zinc)

  • Structural Design for Coating Use Substrate and its Importance to Coating life
  • Type of substrate(Steel ,Stainless Steel ,aluminium ,zinc ,lead copper ,concrete etc), contamination on substrate

  • Surface Preparation for Coatings/ Linings
  • Objective of surface preparation, methods of surface preparation and their effectiveness (Abrasive Blasting, Pickling, Flame Cleaning, Solvent Cleaning etc.) Types of Abrasives for Blast Cleaning, Surface Preparation for Concrete.

  • Coating Application
  • Methods (brush, roller, air and airless spray), role of weather condition during application, drying and curing, application problem areas (edges/ corners, welds, bolts/ nuts, overspray,spatter coat, pinholing, sags, mud cracking etc.)

  • Coatings used in Chemical, Hydrocarbon and other Industries/ Infrastructure Assets-
  • Criteria for selection and type of exposure ( Atmospheric Exposure,Immersion services in Acids, Alkali, Salt Solutions) Coatings for Concrete, Coatings for use in combination with Cathodic Protection.

  • Coating for Industries
  • Maintenance Coatings for Existing Plant, Equipment,Structures and Coating Repair Metallic Coatings ( Zinc, Aluminium, Stainless Steel Etc.)Galvanizing Vs Organic Paint Coatings

  • Coating Failures
  • Types of failures and reasons for failures (Chalking, Sagging, Blistering, Flaking ,Peeling , Mud Cracking etc,Delamination, Disbonding etc)

  • Coating Inspection and Testing during Surface preparation, Application and on finished coatings.
  • Applicable codes and standards

Industries Served

  • This training Programme is suitable for personnel who are working in technical areas related to corrosion protection /coatings, materials, maintenance and integrity of plant/infrastructure assets and those who deal directly or indirectly with Industrial coatings.
    Related professionals of operation, maintenance , inspection ,technical services in Oil & Gas Production / Processing, transportation, Oil Refineries, Petrochemicals, Fertilizers, Chemical & Process Industries ,Power & Energy Industries, Infrastructure Companies,metallurgical industries, marine/offshore structures, Corrosion, Integrity,asset management & HSE Professionals , Design, Engineering Companies, Vendors , Suppliers / Manufacturers of equipment ,Technical Institutes

Training Programme Includes

  • Delegate Kit with Technical Proceedings
  • High Tea/ Coffee and Buffet Lunch
  • Participation Certificate

Course Schedule For 2 Days

9:00 AM Registration & Tea/Coffee
9:30 AM Workshop Commences
11:00 AM Tea Break till 11:30 AM
1:00 PM Lunch till 2:30 PM
4:00 PM Tea Break till 4:30 PM
6:00 PM Course End

For Delegate Registration

Mobile No. 7703960294, 7701852420

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confergo.technical@gmail.com

Website : www.confergo.co

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